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Wrench Tip Wednesday: Dirty Bike = NO GOOD

Wrench Tip Wednesday: Dirty Bike = NO GOOD A clean bike is a happy bike. I get extremely bent out of shape if my bike is dirty for long. Washing bikes is tedious work and I personally do not enjoy it but I can’t stress the importance of it enough. When the dirt bike is clean, it is easier to inspect damage and work on. What is your opinion, is it a good idea to have dirt clumps falling inside the engine or reservoir’s? How I wash my bike varies on the scenario. It depends on if it was a mudder, what needs worked on, or just needs cleaned. If the bike is just typical dirty and it only needs routine maintenance, I do not take a lot apart. Pull the seat off and install an air filter plug. When it is a mudder, I remove EVERYTHING after washing to my best ability. If you have never done this, you would be shocked at how much dirt hides in the little crevices of the bike. If it is rebuild time (no matter how dirty), I pull the seat, air box cover, and the tank. Anytime the tank is pulled off, make sure the fuel line connection is blocked off. Removing the tank and plastics leave a lot of wires exposed, make sure you don’t spray an excessive amount of water on them. Time to learn how to scrub! Major key items; power washer, scrub brushes, and soap. Without them you are wasting your time. I first rinse as much dirt off as possible. Then, I will lay it down on its side. This helps get areas hard to see clean. For soaps. I use purple power, bleach white (for white plastics), or Maxima Biowash. Before using any type of cleaner make sure the bike is wet and DO NOT let it sit too long. Most cleaners can stain. Once the soap is applied, I start scrubbing and immediately following I will wash it off. If you run a raw header that is not completely rusted, a good way to clean it is purple power and Brillo pads. Brillo pads can be used on any raw metal service, to bring the shine back. Make sure you are not just focusing on plastics. Mud that sits in bearing or seals makes them go bad faster. Get the chain clean. Let’s just go with, there should not be any dirt or grime on your bike when you are finished washing it. After washing, use an air nozzle and blow the bike off. Use common sense and do no blow places off you shouldn’t. Over time the bike and plastics start to look dull, Maxima SC1 smells wonderful and will brighten it back up! Lastly, apply chain lube to the chain so it won’t rust. If you have a raw header such as FMF Fatty, make sure you oil it. I prefer to use Lucas Tool Box Buddy, it is nice and thick. Now that you have a sparkly clean bike, you should have an idea what needs fixed and it is time to get to work!! More Posts Back To Blog Page

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Wrench Tip Wednesday: Bleeding Rear Brakes

Wrench Tip Wednesday: Bleeding Rear Brakes Are you a rear brake rider? Well, I am no professional but I have learned in the past year that if you are in the so called “proper position” on the bike (STANDING ON YOUR TOES) it is impossible to ride your rear brakes. Anyways, back to the point, do you bleed your brake fluid before or after every race? It is not a must but I personally prefer doing preventative maintenance, the risk of losing the rear brakes in a race is not worth it to me. First step, make sure you have brake fluid on hand. There is a lot of good brands out there varying in prices and boiling points. If you boil your fluid often, I highly recommend Castrol RBF or Motul 660 RBF. Another good brand out there is Maxima RBF. Next, remove the rear brake reservoir cover. Try to avoid getting any dirt or debris inside. I go ahead and pour brake fluid in and top the reservoir off. Attach a clear piece of tubing to the bleeder nipple (located on the brake caliper), routing the other end into a drain tub. When in a pinch, I will lay down an old towel or rag to catch the fluid vs the tubing. Press down on the brake pedal, then, take your wrench and open the bleeder a ¼ – ½ of a turn. Brake fluid should be traveling through the tube. Close the bleeder. Pump the brake pedal a few times and reopen. NEVER DEPRESS AND RELEASE THE BRAKE PEDAL WITH THE BLEEDER OPEN!!! Pay attention to the color of the fluid coming out. If it is a lot darker than the new fluid keep on bleeding the brakes. There is no sense in keeping any old worn out fluid in there. Another key tip, do not let the fluid reservoir run out of fluid. If you do, it can result in getting air in your lines. Which can be a big pain in the rear! Once you are done bleeding the rear brake, check the level of fluid in the reservoir before putting the cover back on. Make sure it is above the minimum and below the maximum. Having too much fluid can also cause the brakes not work as well. Remember, doing preventative maintenance might result in LESS oh sh!t moments come race day! More Posts Back To Blog Page

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Wrench Tip Wednesday: Air Filter Installation

Wrench Tip Wednesday: Air Filter Installation Did you know an air filter is one of the most important components on a dirt bike? The purpose of it is to capture dirt to prevent it getting in the carb and sucked into the engine. So, it is kind of a SUPER BIG DEAL! A leaky air filter can cause premature wear, such as, top end components (piston and rings) wearing out sooner than they should. Glove up and let’s install an air filter properly. First off, a clean air filter is a must. If you install a dirty clogged filter, it can reduce performance and make the bike sluggish. Take your clean filter and apply foam filter oil to it. Lots of good ones out there – PJ1, Motul, Bel Ray, etc. Most oils can be purchased in two different ways aerosol or pourable. It is personal preference but we prefer to use aerosol spray because it allows control of the amount of oil applied to the filter. It is important to insure coverage of the entire filter, sometimes kneading the oil in is necessary. The oil helps catch the dirt so having too much is always better than not enough. Now that the air filter is all oiled up, install your filter cage. The most vital step that is often forgot; apply a THICK BEAD OF GREASE around the rim. If this step is skipped you will guarantee yourself a leaky filter and premature engine failure. We recommend a good water resistant grease that has stability under high temperatures such as Lucas Red “N” Tacky Grease or Bel Ray Waterproof Grease. It is time to install the air filter. Make sure it lines up with the filter box, to insure its 100% sealed. Now you are ready to ride! We stock all products discussed and can be purchased on our online store! CHANCES ARE IF YOUR FACE LOOKS LIKE THIS SO DOES YOUR FILTER! More Posts Back To Blog Page

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Building a Race Bike According to Bonecutter’s

Building a Race Bike According to Bonecutter’s Okay, so you have taken the plunge and purchased a brand new dirt bike. Fantastic!! Now, is this new bike that you have just rolled off the show room floor “race ready”? Sure you can go straight out and race it, but you are fore warned there is serious risk of doing real damage to your new investment. I recently started riding a 2018 Beta 250 Race Edition. As you continue to read I will share all the things we have done to get my bike race ready and set up with all my personal preferences. Strip the bike down. Remove all the plastics, tank, and exhaust. This will allow you to get a good view of all the important stuff you are about to work on. GREASE. From the factory, bearings have a small amount of grease, but with what we ride you need a lot. We started with the linkage. Remove the linkage from the swing arm and grease the heck out of the bearings. This step will prolong the life of the linkage bearings by keeping the water and dirt from grinding away at them. Don’t get Loctite crazy. Some places it is best to use anti-seize. Chain adjusters and brake pins are a perfect place for anti-seize, keeping you from striping them the next time you are removing them. The bolts that hold your plastics on is another recommended place for anti-seize especially on the ones in the tank area. Loose lines can end a race in a hurry! The rear brake line coming from the brake caliper runs a good possibility of being knocked loose. The best way to help prevent this from happening is to have it tightened to the inside of the brake caliper and then tie it down with wire. A loose front brake line could end up in your spokes and then we all know what happens after that. Solution – always check your fork guard clamps for tightness and proper position. A cooler bike is always better. No, not referring to looks, Beta’s already have that going for them without extra help! This reference is to modifications to the cooling area. Consider installing oversized radiators as they allow the coolant more opportunity to keep your bike at a cooler temperature. Many bikes come equipped with a thermostat in the radiator lines. Totally unnecessary for our kind of racing, remove it. On my bike a Boano silicone hose kit was installed, deleting the thermostat. The header sits really close to the Water pump hose, we add an extra piece of hose around the outside of it for extra protection. Another optional item is the oversized water pump kit. It also helps the bike stay cooler so of course we installed it. Engine Ice is our choice for coolant. Up for a little dual sporting? Beta is your bike, as all are dual sportable, for this reason the Beta is equipped with a ton of extra wiring. If your plan is to hare scramble it is best to remove the OEM wiring. This can be accomplished by installing Beta’s race wiring harness. The picture shows the difference in size between the two, CRAZY! Think how much weight you just lost. My new harness was rerouted along the frame and removed the throttle cable from this route. Purpose is to free throttle cable so no kinking or binding occurs. In addition the CDI was moved behind the right side cover by the battery facing downward. This will provide more protection for the CDI and helps with water that may come in contact with it from causing issues. Jetting – to do or not to do. Check the jetting and needle in the carburetor, we base all of ours off JD Jetting’s chart. Beta’s stock jetting is actually perfect for Missouri, but on mine we did change the needle to blue. Also, the throttle position sensor was removed and a TPS plug was installed. Take a look at your carb vents. Do you see they vent out at the bottom of the bike where all the dirt and dust is billowing about? Solution – carb vent kit, this will relocate the vents to under the seat. Proper air filter installation is super important! Literally apply filter oil to the filter. Always use a THICK bead of grease around the rim. Doing both are a MUST every time an air filter is installed as dirt in the carburetor is NO good. Make sure your filter is seated snug against the filter box so there is not any leaks. Blue Loctite time! Super important on your new Beta, if nothing else is Loctited, at least take the time to Loctite the frame to subframe bolt and the seat bolt. We do recommend to Loctite all aftermarket protective items that you have purchased to add to your new bike. The line up on my new 2018 Beta 250 Race Edition is as follows: TM Designworks rear disc guard, BRP chain guide (thicker than OEM), IMS oversized tank – no pitting (OEM tank will not make last for a 2 hour race), TM Designworks skid plate (sides are high enough to protect water pump), Obie linkage guard, Bullet Proof Designs radiator guards, and Enduro Engineering full handguards make great tree deflectors. Feel the need for more power? Exhaust system might be on your list to change. It is suggested to zip tie around the seal that lies between the silencer and header. This will help prevent oil seepage. You may also want to consider installing a pipe guard to lessen the number of dents your pipe is sure to get. P3 makes a very durable guard. Do you prefer soft or stiff? Suspension, in my opinion, is the game breaker to the way your bike rides. Beta’s suspension varies between models. Beta RR models have open chamber forks, more suited for trailer riders to C class riders. Beta Race Edition models are equipped with closed cartridge forks that will work well for

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